Blog

Notes from the production floor

How we set jobs up for print, cut and install — the numbers we work to, the mistakes that cost a sheet, and how the suite handles each one.

Estimating

What to charge for site hoarding graphics

A cost build-up for printed hoarding: media, laminate, panels, cutting, fixings and install, and the allowances most quotes forget.

·7 min read

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Tiling

Tiling overlaps that actually fit on the wall

Why 8.5mm of bleed per panel gives a 15mm applied overlap, where to put seams on a billboard, and how to label panels so the install crew never guesses.

·5 min read

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Registration

Register marks for Zünd, Mimaki, Summa and Esko

Mark size, shape, placement and spot naming for the main flatbed and roll cutters, and why a 6mm dot is not the same as a 6mm circle.

·6 min read

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Imposition

Gutters by cut method: router, knife and laser

How much space to leave between pieces on a sheet depending on how they are cut — bit-size driven router gutters, zero-gutter knife work, and laser allowances.

·5 min read

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Cutting

Kiss-cut weeding channels for clean router cuts

How a router-width kiss-cut channel around every cut profile stops laminate and vinyl tearing when you route Dibond, acrylic or polycarbonate.

·6 min read

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